Unik Techno • June 20, 2024

Mastering UPS Battery Capacity Planning for Industrial Systems

In industrial settings, power supply dependability is critical. Activities' maintenance in the event of a power outage greatly depends on Uninterrupted Power Systems. This blog explores how to efficiently plan battery capacity for industrial UPS systems, providing guidance for maximum dependability and performance.   


Determining the Necessary Load Conditions

Start by determining how much power the essential equipment needs. For this, a list of all the devices linked to the UPS system must be created, and their power consumption in watts and volt-amperes (VA) must be determined. Accurately estimating the active and apparent power will ensure that your UPS energy storage system is the right size, eliminating inefficiencies and guaranteeing dependable power protection. Underestimating the power needs can result in an underpowered backup system or needless spending on an overpowered system.   



Accommodating Future Expansion

Planning for battery capacity with forward-thinking entails projecting future growth. Industrial settings are dynamic and may grow or require modifications to their operational requirements. Plan your UPS battery system for growth in the future so that it can continue to function correctly without constant upgrades. To select a system that can grow with your needs, consider the possibility of scaling operations, seasonal fluctuations and the anticipated lifespan of the UPS batteries. 



Understanding  Power Consumption Patterns 

Devices vary in how they use power, particularly in the initial stages. When equipment starts up, it needs more power than it needs to run continuously, referred to as inrush current. A thorough comprehension of these dynamics aids in selecting a large UPS battery capacity that can efficiently handle transient loads. To guarantee that the UPS batteries can continuously handle all power demands, one must consider both the typical operational and peak loads during startup.   



Redundancy and Efficiency   

High-efficiency systems can save money since they consume less energy and cool down more quickly. Since they are made to reduce energy losses during power conversion, they are more cost-effective over time. Calculate the required redundancy level to improve system dependability and guarantee a steady power supply. One can achieve redundancy by having backup UPS batteries that can take over and offer additional protection if the primary unit fails.   



Evaluating Runtime Requirements   

Determine the necessary runtime during blackouts to help choose the suitable UPS battery capacity. This crucial information helps you determine how long vital systems will continue functioning until backup generators are turned on or the systems are securely shut down. Consider the worst-case scenario for power outages and ensure your UPS can continue operating for as long as it takes to shut down vital equipment or restore electricity securely.   


Assessment of the Environment 

Temperature is a single environmental concern that might affect the lifespan and effectiveness of UPS batteries. Extreme weather could affect the life of batteries because they are susceptible to temperature. To enhance longevity and efficiency, select a solution that will operate well in the specific environmental conditions that you find yourself in. Maintaining ideal circumstances for your UPS can be facilitated by installing suitable ecological controls, such as climate-controlled rooms.   


Choosing the Correct UPS Topology

UPS systems offer varying topologies of power protection. The best protection is provided by online systems, which isolate the load from power outages by continuously converting incoming power to DC and back to AC. For less critical applications, Line-Interactive systems offer good protection and efficiency. Because of its affordability and basic safety, offline UPS is suitable for non-critical applications. Select the topology best suited to your needs and budget to ensure efficient power management.   

   

Battery capacity planning requires carefully considering many aspects of industrial UPS systems. By following these best practices, organisations can guarantee operational dependability and a continuous power supply.   

   

Contact UNIK for more information on optimising battery capacity and selecting the best high-capacity UPS for your industrial needs. Our stationary battery solutions for industrial UPS systems offer scalability, efficiency, and reliability tailored to your requirements. Our experts are here to assist you in ensuring uninterrupted power supply and operational efficiency. 

Understanding Heat-Sealed Batteries: Enhancing Safety, Reliability, and Battery Longevity

By Unik Techno • March 28, 2025
Battery safety is critical in industries relying heavily on robust, dependable power sources such as electric forklifts, golf carts, and industrial machinery. One technology significantly advancing battery safety is heat-sealed battery construction . At UNIK Batteries, we utilise advanced heat-sealing techniques to provide superior safety, reliability, and longer battery life for demanding industrial applications. What Are Heat-Sealed Lead-Acid Batteries? Heat-sealed lead-acid batteries are constructed using a specialised sealing process where battery casings are permanently bonded through heat application. Unlike traditional battery sealing methods using adhesives or mechanical seals, heat sealing creates a highly durable, airtight enclosure, ideal for demanding industrial environments. Key Benefits of UNIK's Heat-Sealed Battery Technology Electrolyte Leakage Prevention Higher resistance levels, which may impact power output. Reduced charging efficiency, resulting in longer charge times. Increased operational strain, potentially leading to faster wear and tear. Here is why winter battery maintenance is essential: Proper care reduces the risk of cell damage due to freezing temperatures. Batteries that are well-maintained offer operational efficiency. Regular maintenance extends the life of your batteries, saving on replacement costs. Taking these steps will keep your i ndustrial forklift battery in peak condition, even when temperatures plummet. Lead Acid & Lithium-ion Battery Care in Cold Weather Maintenance of Lead Acid Batteries Lead acid batteries are more sensitive to cold temperatures because their electrolyte solution can freeze, particularly when the battery is in a low-charge state. For efficient battery care in cold weather, follow these tips: Charge fully after each use as a fully charged lead-acid battery is less likely to freeze. Store batteries in a temperature-controlled environment indoors or in a heated area to protect them from the elements. Inspect the battery for cracks or leaks, as these can worsen in the cold. Lead-acid batteries need adequate water to function correctly, so check and refill water levels routinely. Clean terminals regularly to prevent corrosion and improve conductivity. Lithium-ion Battery Maintenance While lithium-ion batteries fare better than lead acid batteries in colder weather, they still require care to avoid performance drops. Follow these tips for top-notch lithium-ion battery maintenance: When starting your material handling equipment, give your battery some time to warm up just as you would allow your car battery to reach an optimum temperature before driving. Lithium-ion batteries should not be charged at sub-zero temperatures, as this can lead to permanent damage. Lithium-ion batteries are more efficient when they maintain a moderate charge level in winter between 30-80%, to reduce strain on the cells. Following these steps can help ensure that both l ead acid and lithium-ion battery maintenance routines are winter-ready. Winter can be challenging for industrial forklift batteries , but with consistent battery care in cold weather , you can protect your investment and keep your operations running smoothly. By paying attention to winter battery maintenance and adjusting your care strategies for different battery types, you can enhance battery performance and extend its life, no matter how cold it gets. Protect your operations all season long! For more tailored solutions, explore our lithium-ion battery and lead acid battery sections to find the best fit for your material handling operations. Contact us today to learn how our battery solutions can power your success.

Caring for Your Forklift Battery in the Winter

By Unik Techno • January 31, 2025
When it comes to powering industrial equipment, the choice of battery plays a crucial role in ensuring efficiency and reliability. Traction and semi-traction batteries are key players in this arena, each designed to meet specific operational needs. This blog delves into what these batteries are and their applications in industrial settings. What are Traction Batteries? Traction batteries are specialised rechargeable batteries used to power heavy-duty industrial equipment. Unlike traditional starter batteries, they are engineered to provide reliable and consistent power over extended periods, making them suitable for applications that require deep discharges and frequent recharging. These batteries are typically made up of several cells connected in series, with the most common types being lead-acid traction batteries and lithium-ion . Lead-acid traction batteries are favored for their cost-effectiveness and durability, whereas lithium-ion traction batteries are sought after for their high energy density and lower maintenance requirements. What are the Applications of Traction Batteries? Traction batteries are widely used for rigorous applications in sectors, such as golf carts, renewable energy systems, medical equipment, and power backup systems. Material handling and industrial applications benefit significantly from these batteries. Traction batteries for material handling equipment are used for powering forklifts, pallet jacks, and other material-handling equipment. The high capacity and durability of lead-acid traction batteries and lithium-ion traction batteries make them perfect for these tasks. They ensure reliable performance and longevity in demanding environments, including warehouses and factories that rely on robust power supply. What are Semi-traction Batteries? Semi-traction batteries, also known as monobloc batteries, are engineered for exceptional performance in industrial settings where consistent power is required over extended periods. These batteries are specifically designed to handle repetitive and intense cycle use. A semi-traction battery is constructed with multiple electrically connected cell compartments containing electrodes, electrolytes, terminals, and separators. These cells can be arranged in series or parallel configurations to tailor the battery's performance to specific applications. Semi-traction batteries are engineered to endure harsh conditions, including wide temperature fluctuations (-30°C to 60°C) and exposure to shocks and vibrations. What are the Applications of Semi-traction Batteries? Semi-traction batteries are versatile and provide dependable power for various applications where the energy demand is moderate and consistent, but not as intensive as in heavy industrial use. These batteries are particularly effective in settings where a reliable energy source is needed over an extended period. They may be used for less intensive off-grid solar power systems and energy storage applications. Semi-traction batteries are particularly advantageous in golf carts and industrial cleaning equipment . Golf carts benefit from the battery’s ability to endure frequent discharge cycles, vibrations, and temperature variations, providing reliable power in varied conditions. Similarly, semi-traction batteries excel in industrial cleaning equipment, such as floor scrubbers, where they provide the necessary power to operate efficiently over long periods, withstanding the rough conditions typical in industrial environments. In the world of industrial equipment, the choice between traction and semi-traction batteries can significantly impact operational efficiency and longevity. Traction batteries provide robust, reliable power for heavy-duty applications, such as material handling equipment, while semi-traction batteries offer a dependable solution for moderate energy needs, like those found in golf carts and cleaning machines. By selecting the right type of battery for each specific application, businesses can ensure uninterrupted operations, reduce downtime, and maintain consistent performance in all conditions. UNIK recognises the diverse battery needs of different industries and is here to help you find the perfect fit. Contact us today to learn how our battery solutions can power your success.

The Power Behind Industrial Equipment- A Guide to Traction and Semi-Traction Batteries

By Unik Techno • December 26, 2024
When it comes to powering industrial equipment, the choice of battery plays a crucial role in ensuring efficiency and reliability. Traction and semi-traction batteries are key players in this arena, each designed to meet specific operational needs. This blog delves into what these batteries are and their applications in industrial settings. What are Traction Batteries? Traction batteries are specialised rechargeable batteries used to power heavy-duty industrial equipment. Unlike traditional starter batteries, they are engineered to provide reliable and consistent power over extended periods, making them suitable for applications that require deep discharges and frequent recharging. These batteries are typically made up of several cells connected in series, with the most common types being lead-acid traction batteries and lithium-ion . Lead-acid traction batteries are favored for their cost-effectiveness and durability, whereas lithium-ion traction batteries are sought after for their high energy density and lower maintenance requirements. What are the Applications of Traction Batteries? Traction batteries are widely used for rigorous applications in sectors, such as golf carts, renewable energy systems, medical equipment, and power backup systems. Material handling and industrial applications benefit significantly from these batteries. Traction batteries for material handling equipment are used for powering forklifts, pallet jacks, and other material-handling equipment. The high capacity and durability of lead-acid traction batteries and lithium-ion traction batteries make them perfect for these tasks. They ensure reliable performance and longevity in demanding environments, including warehouses and factories that rely on robust power supply. What are Semi-traction Batteries? Semi-traction batteries, also known as monobloc batteries, are engineered for exceptional performance in industrial settings where consistent power is required over extended periods. These batteries are specifically designed to handle repetitive and intense cycle use. A semi-traction battery is constructed with multiple electrically connected cell compartments containing electrodes, electrolytes, terminals, and separators. These cells can be arranged in series or parallel configurations to tailor the battery's performance to specific applications. Semi-traction batteries are engineered to endure harsh conditions, including wide temperature fluctuations (-30°C to 60°C) and exposure to shocks and vibrations. What are the Applications of Semi-traction Batteries? Semi-traction batteries are versatile and provide dependable power for various applications where the energy demand is moderate and consistent, but not as intensive as in heavy industrial use. These batteries are particularly effective in settings where a reliable energy source is needed over an extended period. They may be used for less intensive off-grid solar power systems and energy storage applications. Semi-traction batteries are particularly advantageous in golf carts and industrial cleaning equipment . Golf carts benefit from the battery’s ability to endure frequent discharge cycles, vibrations, and temperature variations, providing reliable power in varied conditions. Similarly, semi-traction batteries excel in industrial cleaning equipment, such as floor scrubbers, where they provide the necessary power to operate efficiently over long periods, withstanding the rough conditions typical in industrial environments. In the world of industrial equipment, the choice between traction and semi-traction batteries can significantly impact operational efficiency and longevity. Traction batteries provide robust, reliable power for heavy-duty applications, such as material handling equipment, while semi-traction batteries offer a dependable solution for moderate energy needs, like those found in golf carts and cleaning machines. By selecting the right type of battery for each specific application, businesses can ensure uninterrupted operations, reduce downtime, and maintain consistent performance in all conditions. UNIK recognises the diverse battery needs of different industries and is here to help you find the perfect fit. Contact us today to learn how our battery solutions can power your success.
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